Sucker Rod

sanduna masu tsotsamanyan abubuwan zaren igiyar ƙarfi - da ake amfani da su a cikin tsarin katako{1}}wasan motsa jiki (rod lift) don isar da motsi mai jujjuyawa daga na'urar bututun mai zuwa famfon ƙasa. Cikakken igiyar sanda yawanci ya haɗa da sandunan tsotsa, sandunan doki, mahaɗai, da sandunan sinker, tare da sanda mai gogewa a bakin rijiyar da ke wucewa ta cikin akwatin shaƙewa. Octal Pipe yana samar da sandunan tsotsa na karfe (m) a cikin kowane girma da maki na gama-gari, da kuma sandunan tsotsa fiberglass don rage nauyi da juriya na lalata.

Iyakar wadata (na al'ada):

• Diamita na Waje (OD):5/8 zuwa 1-3/4 in (cikakken kewayon kowane API 11B da kundin tarihin gado na Octal).
• Tsawo: 25 ft ko 30 ft don sanduna masu tsotsa; 2–10 sandunan doki.
• Nau'in sanda:Sandunan tsotsa, sandunan doki, sanduna masu gogewa, sandunan sinker; bambance-bambancen daban-daban kamar tuƙi/anti{0}}sanduna masu karkata/tsakiya akwai akan buƙata.

Lokacin da rijiyoyin famfo na katako suka fara rasa lokacin aiki, dalilin sau da yawa yana da sauƙi:ba daidai ba, zaɓin saɓo mai haɗawa a cikin rijiyoyin da ba su da kyau, ko lallausan zaren da suka kasa gyarawa-. Sayen kaya sai ya makale tare da rikice-rikicen dubawa mai shigowa, bayanan da aka rasa, da gazawar filin.

Jerin bincike mai sauri (aika tare da RFQ):OD & jerin tsayi, maki, nau'in haɗakarwa (T ko SM; FS ko SH), yanayi mai kyau (lalata/raɓawa), takaddun da ake buƙata, da kowane iyakar NDT.

Saitin famfo mai tsotsa yana da dogaro kawai kamar zaɓin igiyar sanda. A kan PO, masu siye galibi suna kulle matakin sanda, zaren fil/akwatin, aji guda biyu, da duk wata kariyar lalata/sawa don haka igiyar sanda ta dace da nauyin famfo da yanayin rijiyar.

• Profile Load ɗin famfo: Daidaita darajar sanda da diamita zuwa babban lodi da shirin bugun jini.
• Yanayin lalata: Ƙayyade halin CO₂/H₂S da yanke ruwa don zaɓar zaɓuɓɓukan kariya.
• Sarrafa zaren + haɗin haɗin gwiwa: Ƙayyade nau'in zaren da ajin haɗin haɗin gwiwa don rage abubuwan da suka faru{1}.
• Tally horo: Haɗin gwiwa-ta{1}} alamar haɗin gwiwa da lissafin tattara kaya don rage rig{2}}haɗin yanar gizo{3}}ups.

Daidaito:API Spec 11B - "Kayayyakin Sucker da Rods{1} Abubuwan da ke da alaƙa" (sabbin iyaka ya haɗa da sandunan ƙarfe & FRP, haɗaɗɗen haɗaɗɗiya, ƙananan sanduna da layukan goge, ma'aunin zare, da hanyoyin gwaji).

Makin Karfe (API):C, K, D, KD, HL, HY - wanda aka zaɓa ta zurfin rijiyar, kaya, karkacewa, da lalata. (Kataloji na gado na Octal)

Abubuwan da aka saba (sandunan ƙarfe):AISI 4130M/4138M/4142M/4330M/8630 (Tsarin gado na Octal).

Fiberglas sucker sanda (FRP):API 11B -sandunan FRP da aka rufe don fa'idodin nauyi da lalata.

Tuba Tsarin Tsarin Aiki na Asali kamar yadda ke ƙasa

Bayanin Tsari: Ƙaƙwalwar igiya da sandar haɗi suna fitar da sandar tsotsa don motsawa sama da ƙasa a cikin rijiyoyi masu zurfi.

Injin Aiki:

Kasa-kasa: Yana haifar da matsi mara kyau.

Tashin hankali: Yana ɗaga mai zuwa saman ta hanyar bututun samarwa.

Halayen Fasaha:

Nauyin Aiki: 15-45 kN

Zazzabi Range: -40 digiri zuwa 150 digiri

Dace da: Filayen mai na al'ada, dandamalin teku, manyan rijiyoyin yanke ruwa

Mabuɗin Amfani: Babban ƙarfi, juriya na lalata, daidaitattun haɗin kai

• OD mai suna:5/8 ", 3/4", 7/8", 1", 1{15}}1/8", 1-1/4", 1-1/2", har zuwa 1-3/4" (tushen aiki).
• Siffofin zaren:API ɗin igiyar igiyar tsotsa don fil/akwatin kowane API 11B; PR (Polished sanda) fil akan sanduna masu gogewa inda aka ƙayyade; ma'auni da hanyoyin ma'auni ta API 11B.
• Daidaitawa & Haƙuri:Kamar yadda API 11B ya kayyade (guduwar gudu, ƙarewar girma, jurewar zaren).

A cikin rijiyoyin da suka karkata, hada-hadar yawanci shine kashi na farko don biyan farashi{0}}saboda shinelamba + gogayya + sharewahotspot. Idan zaɓin haɗin kai ya kasance m ("daidaitaccen haɗin kai") ba za ku ga matsalar ba a matakin PO; ka gani daga baya kamarsaurin haɗaɗɗiyar sawa, suturar tubing, ɗabi'a mai zafi, da kuma jinkirta jinkiri.

Octal kayayyakiAPI 11B haɗin kaia matsayin abun tsarin sarrafawa (ba ƙarar kayayyaki ba):Darasi na T/SM, Cikakken Girma (FS) / Slim Hole (SH), tare da shaidar dubawa wanda ke taimaka muku wuce rajistan shiga da kuma rage abubuwan ban mamaki na filin.

Zaɓin haɗin kai (abin da kuka ƙayyade, abin da kuke samu)

Abin da ya sa wannan "Octal" maimakon gama gari:ba kawai muna lissafin nau'ikan haɗin kai ba - muna taimaka muku yin odar haɗaɗɗiyar da ta dace da direban lalacewa na ainihi (deviation/abrasion/clearance), kuma muna kiyaye shawarar haɗin gwiwa "za'a iya saurare" tare da bayanan siyan kaya kuma masu dubawa za su iya shiga.

Abin da muke sarrafawa don rage haɗakarwa{0} matsala

Mutuncin zaren (ba taken ba):cikakken zaren gaging (tologi/zobe) + duban zaren gani akan iyakar API 11B.

Buga{0}}zafi{1}maganin taurin haɗin gwiwa:Class T haɗin haɗin gwiwa yawanci ana sarrafa suHRA 56-62(da kuma tabbatar da yadda ake bukata).

Wear{0}}tsari mai da hankali don Class SM:ajiya mai wuya gami Layer tare da sarrafa tsari da nufin karkatar da / abrasive sabis sabis.

Kariyar zaren cikin jigilar kaya:masu kariyar zaren + sarari{1}}ajiya, daure masu tsayayyiya (karfe/kullun kusurwa) don rage lalacewa kafin na'urar ta taɓa sandunan.

Rage sakamakon matsala:Ƙirƙirar ƙira -arancin ƙima, ƴan matsalolin haɗakarwa, kuma kaɗan "ya yi kyau lokacin isowa amma ya kasa aiki".

Sandunan da aka goge (Surface Sanduna) - Teburin Takaddun Siyayya

Fiberglass (FRP) Sucker Sanduna - Teburin Takaddun Siyayya

• Ƙarfe & ƙirƙira:Alloy karfe zaba ta sa → billet → bacin ƙirƙirar ƙare.
• Maganin zafi:Normalize + fushi (ko quench & fushi kowane ƙira) don isa ga kaddarorin injiniyoyi da ainihin tauri; Ƙarshen sarrafawa -taurin bacin rai don kare tushen zaren. (Ref . 4138M aiki)
• Ƙarshe:Harba{0}} fashewa/madaidaita, yanke zaren/mirgiza kowane API, kayan kariya, zaren dope & masu kariya.
• Alamomi & ganowa:Daraja, OD, tsayi, lambar zafi, da monogram API kamar yadda ya dace.

Ƙarshen Ƙarshen Ƙarshen Ƙwararrun Ƙwararrun Sucker

 

Ƙarshen sandan yana zafi zuwa kusan digiri 1200 a cikin injin induction, sa'an nan kuma sanya shi a cikin mutu kuma an kafa shi a ƙarƙashin babban matsi. Wannan yana haifar da kafada mafi girma a diamita fiye da jikin sanda.

Muhimmanci

Gyaran Tsarin hatsi: Tsarin ƙirƙira yana inganta haɓakar kayan aiki kuma yana kawar da lahani na ciki.

Ƙarfafa Ƙarfafa: Mahimmanci yana ƙara ƙarfin gajiya da ɗaukar nauyi{0}}

Dogarorin Mahimmanci: Yana tabbatar da sanda zai iya jure maimaita zagayowar ɗora nauyi a cikin mahalli na ƙasa.

CNC Juyawa na Sucker Rods

 

Yin amfani da lathe na Kwamfuta na Lambobi (CNC), an ƙera ƙarshen sandan jabu daidai gwargwado zuwa ƙayyadaddun bayanai. Wannan yana haifar da madaidaicin zaren haɗin kai{{1} (kamar API Modified Square Thread) tare da daidaiton ma'auni.

Muhimmanci

Daidaitaccen Machining: Yana ba da garantin daidaitaccen ma'aunin zaren, tsari, da farar kowane sanduna.

Amincewar Haɗi: Yana tabbatar da tsattsauran hanyoyin haɗin sanda don hana yuwuwar gazawar ƙasa.

Ƙarfafa Ƙarfafawa: Tsari mai sarrafa kansa yana ba da damar tsayayye, masana'anta mai girma-.

Ingantattun Dorewa: Yana samar da m surface gama, rage danniya maki da mika sanda gajiya rayuwa.

Maganin Dutsin Sanda

 

Ana sarrafa dumama a hankali yana biye da saurin sanyaya (quenching), sannan a sake{0}}mai zafi a ƙananan zafin jiki (zazzabi) don inganta kayan abu.

Muhimmanci

Canjin Tsarin: Quenching yana haifar da matsananciyar tauri da ƙarfi.

Ƙarfafa Tauri: Tempering yana rage raguwa, inganta haɓakar kayan aiki gaba ɗaya.

Dorewar Aiki: Yana ba da damar sanda don jure miliyoyin zagayowar damuwa a ƙarƙashin ƙasa ba tare da lalacewa ko gazawa ba.

 

Hali (abin da ke faruwa a filin)
Wata sanda - rijiyar ɗagawa tana gudana a cikin wanikarkatacciyar bayanin martaba. Zaren ya fara nunawasaurin haɗuwa da lalacewa, matsananciyar juzu'i na tsaka-tsaki, da "bazuwar" suna haifar da jinkiri a kan rig{1} yawanci lokacin da zaren ya sami damar sarrafa ko kuma lokacin da zaɓin haɗin gwiwa bai dace da sharaɗɗen sawa ba.

Damuwar mai siye (me ake zargi da sayayya)

• "Mun sayi sanduna, amma couplings suna rushewa da sauri."
• "Lokaci mai amfani yana ɓata saboda haɗin gwiwa ba ya daidaitawa da kyau."
• "Binciken shigowa yana jinkirin saboda takaddun ba ya tabbatar da sarrafa zaren ko taurin."
• "Muna buƙatar ƙayyadaddun ƙayyadaddun bayanai don tsari na gaba, ba gwaji ba{0}} da -kuskure."

Maganin Octal (abin da muke yi daban, tare da ƙayyadaddun ƙayyadaddun da zaku iya ba da oda)

• Zaɓin da aka gina kewaye da direban wear:muna tabbatar da tsananin ɓacin rai + iyakokin sharewa, sannan mu ba da shawararClass T vs Class SM couplingskumaFS vs SHdangane da ainihin abin da ke haifar da gazawa a cikin rijiyoyinku (sawa / sharewa, ba “daidaitacce” ba).
• Ikon haɗin haɗin za ku iya tabbatarwa:sanduna / couplings jirgin tare dazaren kariya, kuma kunshin ya hada dazaren gaging records(toshe/zobe) don haka ƙungiyar binciken ku za ta iya rufe karɓa da sauri.
• Tauri & shaida na injiniya inda yake da mahimmanci:Ana yin rikodin hada-hadar haɗin kai da sandar bincike (taurin + gwaje-gwajen injina ta maki) don rage muhawara daga baya lokacin da lalacewa ta bayyana da wuri.
• NDT lokacin da kuka ƙayyade shi:idan ITP/PO ɗin ku yana buƙatar UT/MT don ƙayyadaddun yankuna, muna ba daRahoton NDTtare da iyaka da tushen karɓuwa -babu m "NDT samuwa" harshe.

Rage matsala (abin da ke inganta bayan haihuwa)

Ƙananan haɗin haɗin gwiwa{0}}sawa{1}} gazawar da aka samu saboda odar ya haɗa daajin haɗin kai dama + lissafidon karkacewa / sharewa.

Ƙarshen rig{0}}samar da -matsalolin da aka samu saboda zaren suna da kariya kumaan rubuta gaging.

Gaggauta dubawa mai shigowa sabodafakitin daftarin aiki yayi daidai da cak na yarda na gaske(bincike, gaging, taurin / sakamakon injina, da rahotannin NDT lokacin da aka ƙayyade).

Octal Pipe yana aiki azaman atsotsa sanda mai kayadon ayyukan famfo sanda inda masu siye ke buƙatar daidaiton ƙima/tsawon tsayi, gano haɗin gwiwa, da horon tattara kaya na fitarwa don karɓar sauri da rig{0}site tally.

• PO ɗaya, tsarin da ya dace:Sandunan ƙarfe, sandunan FRP,Class T / Class SM couplings (FS/SH), sandunan goge-goge, sandunan doki, sandunan sinker{0}} don kada ku sarrafa dillalai da yawa da haɗin gwiwar da basu dace ba.
• Zaɓin darajoji wanda ke rage sake yin aiki:Mun daceAPI 11B daraja + nau'in haɗakarwazuwa lodin ku, karkacewa, da direbobin lalata, sannan taƙaita dabarun zaɓi don haka amincewar cikin gida ya fi sauƙi.
• Yarda - shiryar daftarin aiki:Kowane jigilar kaya yana goyan bayansaMTC/CMTR, rikodin girma & madaidaiciya, shaidar gaging thread, rahoton inji & taurin, kumaRahoton NDT lokacin da aka ƙayyade- don haka binciken mai shigowa baya juya zuwa neman imel.
• Rigakafin lalacewar zaren wani ɓangare ne na QA:Masu kare zaren + tsayayyiyar haɗawa / alamar suna taimakawa hana "ya yi kyau, ba za su daidaita ba" matsalolin da ke nunawa kawai lokacin da rig ke jira.
• Bayarwa za ku iya shirya kewaye:Ana iya shirya masu girma dabam na kowa daga hannun jari; Ana nakalto buƙatu na musamman tare da fayyace jagora{0}}lokaci da shirin shiryawa (don haka dabaru ba zai zama boyayyar hanya mai mahimmanci ba).

Tuntuɓi yanzu

Idan kana samo asalisandar tsotsa don siyarwa, Hanya mafi sauri don samun kwatankwacin kwatancen ita ce aika: daraja, diamita, kewayon tsayi, nau'in zaren, buƙatun haɗaɗɗiya, da duk wani abin da ake buƙata na lalata ko sawa, tare da manufa da umarnin shiryawa.

FAQ

 

Q1: Ta yaya zan zaɓi madaidaicin API 11B sucker sanda (C, D, K/KD, HL/HY)?

A: Zaɓi bisa ga direban rashin nasara na ainihi:kaya / gajiya, lalata (H₂S/CO₂/chlorides), kumalalacewa. Idan lalata shine direban, ƙarfin mafi girma kaɗai ba zai warware shi ba{1}}maki kuma zaɓin haɗawa dole ne ya dace da yanayin.

Q2: Wadanne girma da tsayi ne suka fi yawa don sandunan tsotsa na API 11B?

A: Yawancin umarni suna mayar da hankali kan5/8" zuwa 1-1/8"in25 ft ko 30 ftjerin, dasandunan dokidomin tazara. Daidaita jerin girman/tsawo ɗaya yana sauƙaƙa safa kuma yana rage haɗin yanar gizo{1}}.

Q3: Wadanne takardu ya kamata su zo tare da sandunan tsotsa na API 11B da haɗin gwiwa?

A: A mafi ƙarancin:Abun ganowa (MTC/CMTR), rikodin gaging na zaren, ƙididdigar girma / madaidaiciya, sakamakon gwajin injiniya, da rahotannin taurin. ƘaraRahoton UT/MTkawai lokacin da PO/ITP ɗin ku yana buƙatar NDT.

Takaddun shaida

 

CE Certificate

ISO 9001 Certificate

API Q1 Takaddun shaida

Takaddun shaida na ABS

Takaddun shaida na AP-5L

API-5CT Takaddun shaida

 

OD:5/8 ", 3/4", 7/8", 1", 1-1/8", 1-1/4", 1-1/2", har zuwa 1-3/4"

Tsawon:25 ft / 30 sanduna; 2–10 sandunan doki

Darajoji:C, K, D, KD, HL, HY

Kayayyaki: 4130M, 4138M, 4142M, 4330M, 8630

Haɗin kai:Class T (FS/SH), Class SM (FS/SH), sub{0}}haɗin kai

Na'urorin haɗi:Sandunan goge-goge, sandunan sinker, na'urori na tsakiya, kayan aikin igiyar sanda (Kowace kasida na gado na Octal da API 11B)

Hot Tags: sandar tsotsa, API 11B sandunan tsotsa, sandunan tsotsa, sandunan tsotsa, sandar tsotsa, sandar tsotsa Supply