Layin Samar da Bututun ERW

Layin Samar da Bututun ERWniƙa ne mai ci gaba wanda ke samar da tsiri / nada a cikin bututu kuma yana walda dinki ta amfani da shihigh{0}}walƙiya juriya na lantarkidon sauri, daidaitaccen samar da ƙananan bututun diamita{0} zuwa{1}. Ga ƙungiyoyin sayayya, abin da ke da mahimmanci shine ko layin zai iya riƙegudun, juriya, da yardabayan ƙaddamarwa -ba kawai gudanar da bututun demo ba. AOctal Pipe, Mun saita cikakken Pipe Production Line a matsayin tsarin da ya dace daga coil prep zuwa gwaji & kammalawa, don haka fitarwa yana da gaske kuma mai maimaitawa.

Layin ERW yayi sauki akan takarda: coil → forming → HF walding → size → yanke-kashe. A cikin tsire-tsire na gaske, matsalolin da masu siye ke fuskanta sun fi dacewa:

• Canje-canje na nada yana haifar da tsayawa da jujjuya siga
• tsiri gefuna da kafa jeri yana haifar da ɓoyayyiyar tarkace
• weld dinki yayi kyau, amma karbuwa ya gaza daga baya
• Girma da yanke - ba su dace da saurin niƙa ba, don haka fitarwa ta ragu

Shi ya sa Octal Pipe ke tsara layin niƙa na bututun ERW a matsayin sarkar da ta dace, tare da kowane tasha mai girma don tallafawa taga OD/kauri, haɗaɗɗen samfur, da karɓar aikin aiki:

• Nada -zuwa{1}} shiri na tsiri(slitting + leveling + accumulator + tsiri haɗawa) don ci gaba da ciyar da kwanciyar hankali da rage raguwar saurin gudu.
• Ƙirƙirar zaɓin dabarun(al'ada form,FFX, koDFT) dangane da ko fifikon ku shine faffadan ɗaukar hoto, saurin canji, ko fitowar bututu mai murabba'i/rectangular.
• Solid{0}}walkin shigar da HF na jihadaidaita kewaye da kauri taga da manufa gudun, don haka ba dole ba ne ka rage gudu kawai don kiyaye kabu daidaito.
• Cire ƙwanƙwasa + sanyaya + daidaitawa kan layi na zaɓidon sarrafa kabu gama da goyan bayan tougher aikin bukatun.
• Girma da daidaitawawanda aka saurara don maimaita lissafin lissafi a saurin layin da kuka tsara, ba kawai a ƙananan gwaje-gwajen sauri- ba.
• Yanke -zuwa{1}} tsayi da ƙarewa(yanke tashi{0}}kashe, zaɓin ƙarewa, tari/ tattarawa) an ƙirƙira don dacewa da ainihin buƙatun aika.

Don sauƙaƙe sayayya, muna kuma ayyana layin a sarari, faɗi{0}}ayyukan shirye-shiryen iyakoki{1} don ku san abin da aka haɗa, abin da ke zaɓi, da abin da ke tasiri kai tsaye ga karɓa.

1. Layin Slitting (nada -zuwa{2}} shiri na tsiri)

Octal Pipe yana samar da sashin tsagawa azaman "weld{0}} inganci" gaban gaba{1} ba kawai yanke coils ba. Muna mayar da hankali kan kwanciyar hankali mai nisa da kuma kula da yanayin yanayi, saboda kwanciyar hankali na ERW yana farawa a nan. Matsakaicin iyaka ya haɗa da motar coil/uncoiler, slitting head, sarrafa tashin hankali, juzu'i mai jujjuyawa, da zaɓukan jujjuyawa/sakewa. Don ayyukan da ke da ƙaƙƙarfan buƙatun karɓa, za mu iya saita gefe{5}}sharadi don rage ƙulle-ƙulle{6}} al'amurran da suka shafi kutuwa da inganta samar da daidaito.

2. Uncoiler + Leveling + Shear & Welder + Accumulator

Mun tsara wannan sashe don kiyayewaci gaba da ciyarwatsayayye, saboda tasha akai-akai shine abin da ke haifar da sigogin walda na HF don karkata cikin samarwa na gaske. An saita fakitin azaman saitin da ya dace: uncoiling tare da tsayayyen tashin hankali, daidaitawa don flatness, shear & welder don haɗuwa da tsiri, da mai tarawa mai girman tsarin saurin ku. Ƙimar da ake amfani da ita don masu siye abu ne mai sauƙi: ƙarar layin layi, ƙarancin farawa/tsayawa, da saurin gudu{2}} har zuwa ingantaccen fitarwa.

3. Samar da Mill (mirgina{1}} ana buɗewa{2}} bayanin martabar zagaye)

Octal Pipe yana saita injin niƙa kewayeVee geometry kwanciyar hankalia wurin walda -wannan shine inda masana'anta da yawa ke rasa amfanin gona a shiru. Dangane da mahaɗin samfuran ku, za mu iya ba da ƙira na al'ada ko haɗa zaɓuɓɓuka kamar FFX/DFT (lokacin da fitarwa mai murabba'i/rectangular ko ingantaccen canji shine fifiko). Ƙirar saitin mirgine, tsarin wucewa, da sarrafa jeri an saita su don riƙe jeri na gefe kuma a rage "ɓoye rashin daidaituwa" wanda daga baya ya zama gyaran walda.

4. M-HF Welder (HF induction waldi)

Muna amfanim - waldi na HFa matsayin ainihin maganin walda, wanda aka saita ta taga OD/kauri da saurin manufa. Abin da muke inganta ba kawai zaɓin wuta ba ne, amma cikakken fakitin kwanciyar hankali na walda: kewayon sarrafa shigar da zafi, jagora/tsari mai hanawa, da matsi da ɗabi'a a wurin walda{1}} don haka za ku iya gudu da sauri ba tare da sadaukar da daidaiton ɗinki ba. Idan aikin ku yana buƙatar sa, za mu iya ƙara wuraren sa ido na walda waɗanda ke taimakawa ƙungiyar ku magance sauri yayin ƙaddamarwa.

5. Cire Ƙwaƙwalwar Ƙwaƙwalwar Ƙwaƙwalwar Ƙwaƙwalwar Ƙwaƙwalwa + Cooling

Ikon bead shine inda "yayi kyau" ya zama "karɓar{0}}." Octal Pipe yana haɗa suturar ciki/na waje mai daidaitawa zuwa sashin walda, da yankin sanyaya mai sarrafawa don daidaita girman ƙasa. Wannan yana rage ƙarin aikin niƙa kuma yana kiyaye ID/OD daidaitaccen-musamman lokacin da abokan ciniki ke kula da shafi na ƙasa, rufi, ko buƙatun ƙira.

6. Girman Mill (ikon haƙuri + iyawar siffar)

Octal Pipe yana daidaita girman girman don cimma mizani na lissafia saurin samarwa, ba kawai a jinkirin saurin gwaji ba. Za'a iya saita sashin ma'auni don bututu mai zagaye, kuma (ta hanyar kayan aiki / saiti) yana tallafawa dabarun samar da murabba'in murabba'i / rectangular lokacin da ake buƙata. Hakanan muna girman wannan tasha don dacewa da saurin samar da walda / walda, don haka baya zama "kwanciyar hankali" wanda ke rage kayan aiki na gaske.

7. Yanke Flying (yanke{2}}zuwa{3}} tsayi a saurin layi)

Octal Pipe yana ba da mafita mai saurin tashi{0}kashe da aka saita zuwa ga cakuda samfuran ku da zaɓin shuka, gami da zaɓuɓɓukan tsinken tashi mai sanyi da yanke zaɓin tashi mai zafi{1}. Makullin shine sarrafa tsayi da tsayayyen aiki tare tare da saurin layi{3}} don haka zaku iya riƙe daidaiton yanke ba tare da rage niƙa ba. Wannan yana ɗaya daga cikin tashoshi waɗanda ke shafar ingancin jigilar kayayyaki kai tsaye da sarrafa ƙasa.

8. Gudu -Fitar da Tebur + Stacking & Packing Magani

Muna ɗaukar gudu da tattarawa a matsayin wani ɓangare na ƙarfin samarwa, ba tunani na baya ba. Za mu iya samar da tebur mai gudu{2}, canja wuri/tarin, tari ta atomatik, haɗawa/zaɓuɓɓukan tattarawa, da alamar haɗakar aiki. Wannan yana rage matsin lamba, yana inganta daidaiton jigilar kayayyaki, kuma yana sa kayan aikin yadi su zama santsi{4}}musamman a manyan masana'antun sarrafa kayayyaki-.

Wannan shi ne inda "ERW niƙa" ya zama aaikin -tsarin samar da dacewa{{0}bangaren da masu siye ke ji a lokacin aiki, yawan amfanin ƙasa, da saurin karɓa.

Shirye-shiryen Coil Mai Hana Walƙiya

Muna ba da fifikon kwanciyar hankali na nada (daidaitaccen tsaga, daidaitawa, ƙarfin tarawa, amincin haɗin kai). Kadan tasha yana nufin ma'aunin walda na HF ɗin ku ya tsaya tsayin daka, kuma layin yana kaiwa ga ingantaccen samarwa cikin sauri.

Ƙirƙirar Ƙirƙirar Ƙaƙwalwar Ƙaƙwalwar Edge

An saita ƙirƙira don kare jeri na gefe kafin wurin walda -saboda rashin daidaituwa cikin shiru yana ƙara ƙimar gyara. Dangane da girman kewayon ku da haɗin samfuran, muna ba da shawarar ƙirƙira na al'ada,FFX, koDFTdon dacewa da canjin ku da dabarun samfur.

An saita HF Welding don Tagar kauri

Mun zabam - ikon HFsannan saita sashin walda (ciki har da impedance/guide control da matsi) don dacewa da taga OD/kauri - don kada ku sadaukar da gudun kawai don kiyaye ingancin ɗinki.

Cire Bead + Daidaita Inda ake Bukata

Dogon kwalliya da na zaɓionline induction normalizingtaimaka kiyaye OD/ID gama daidaito da goyan bayan buƙatun karɓa masu ƙarfi. Wannan shine ɗayan hanyoyin mafi sauri don rage niƙa / sake yin aiki a ainihin samarwa.

Girma, Daidaitawa, da Manufofin Haƙuri Masu Aunawa

An saita girman girman da daidaitawa don cimma maƙasudin yarda (haƙuri na OD, madaidaiciya, da sarrafa siffa). Manufar ba "tattsaye akan takarda ba," amma ana iya maimaita shi a cikin saurin da aka tsara da jadawalin ku.

Modules Karɓar Ba tare da Kashe Kisa ba

NDT da zaɓuɓɓukan gwaji (eddy current, UT, hydrotest) an zaɓi su ta daidaitattun ƙimar ku da matakin karɓar abokin ciniki{0} sannan kuma sun dace da saurin layi don kada QA ta zama tashar da ke rushe ƙarfin da kuka ƙirƙira.

Tuntuɓi yanzu

FAQ

 

 

 

 

 

 

Q1: Menene bambanci tsakanin FFX da DFT a cikin injin ERW?

A: FFX yana inganta girman{0}}iyagancin iyaka kuma yana rage juzu'i{1}saitin dogaro; An inganta DFT don samar da bututu mai murabba'i/rectangular kai tsaye.

Q2: Menene girman kewayon ERW tube niƙa zai iya rufe?

A: Tagar OD da kauri ana iya yin gyare-gyare kuma ya dogara da ƙirƙira, ikon HF, girman girman, da ƙa'idodin da kuke so.

Q3: Wane bayani ake buƙata don zance da shimfidawa?

A: OD/WT taga, haɗe-haɗen samfur (zagaye/square/madaidaici), ƙayyadaddun manufa, iyakar gwaji da ake buƙata, shirin iya aiki, da shimfidar bita.

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