Bututu mara kyau VS LSAW Pipe

seamless pipe VS LSAW pipe

Bambanci tsakanin bututu maras kyau da bututun LSAWAn fi nunawa a hanyar masana'anta, kewayon diamita, yuwuwar kaurin bango, iyakar dubawa, da buƙatun takaddun. Sau da yawa ana zaɓar bututu mara ƙarfi inda ƙayyadaddun keɓaɓɓen ya fi dacewa da ɗinki{1}} bita mai alaƙa ko inda ƙarami zuwa matsakaicin diamita ke buƙatar bango mai nauyi da matsa lamba{2}} amincewar sabis. An fi kimanta bututun LSAW don manyan diamita, inda farantin - tushen samar da faranti, weld ɗin NDT, bayanan hydrotest, da yawa{5}} tushen sarrafa girma ya zama wani ɓangare na tsarin yarda da samarwa.

Wannan kwatancen yana da mahimmanci saboda hanyar samfurin tana shafar fiye da tsarin bututu kaɗai. Hakanan yana tasiri tsarin dubawa, tushen karɓuwa, takaddun saki, da aiwatar da oda.

Bambance-Bambance Tsakanin Bututun Karfe mara Sumul da bututun Karfe na LSAW

Ana yin bututun ƙarfe mara ƙarfi daga ƙaƙƙarfan billet ta hanyar huda da birgima, don haka jikin bututu yana dababu a tsaye weld dinki. An yi bututun ƙarfe na LSAW daga farantin ƙarfe wanda aka samar da shi zuwa siffa ta silindi da walda tare da kabu ɗaya mai tsayi, yawanci ana bin saƙon walda, girma ko faɗaɗa, da gwajin hydrostatic.

Wannan bambance-bambance a farkon kayan aiki da hanyar samarwa yana shafar fiye da bayyanar. A cikin sayayya na ainihi, yana canzawasamuwan kewayon diamita, nauyi{0}yiwuwar bango, iyakar binciken walda, ikon sarrafa girma bayan ƙirƙirar, da nau'in takaddun sakin da mai siye ke buƙatar dubawa. Don bututu maras sumul, yawanci ana mayar da hankali kan ingancin billet, kayan aikin injina, juriyar kaurin bango, maganin zafi, da zafin ganowa{1} zuwa{2}MTC. Don bututun LSAW, bita yawanci yakan ƙara zuwagano farantin karfe, weld dinkin NDT, bayanan hydrotest, ƙididdigar ƙira bayan ƙirƙira ko haɓakawa, da takaddun gyaran walda idan an zartar..

Don haka, yawanci ba a yin zaɓi da sunan samfur kaɗai ba. Ana yin shi ta hanyar daidaita hanyar bututu zuwayanayin sabis, girman buƙatun, tushen dubawa, da dabarun yarda da aikin.

Teburin Kwatanta Bututu vs LSAW Bututu

Don ƙarin cikakken hangen nesa na iyakoki, iyakan binciken walda, sarrafa juriya, da bambance-bambancen farashi, acikakken kwatancen fasahayana samuwa don tunani.

Abu	Bututu mara kyau	LSAW Pipe
Hanyar Kera	Ƙaƙƙarfan huda billet + zafi birgima / girma	Karfe farantin kafa + a tsaye submerged baka waldi
Weld Seam	Ba a tsaye walda kabu	Daya a tsaye weld dinki
Albarkatun kasa	Zagaye bille	Farantin karfe
Yawan OD Range	33.4 mm zuwa 426.0 mma cikin ginshiƙi mai girma maras sumul da Nippon Karfe ya buga; Layin Tenaris -Tsarin bututu ya kara zuwamm 711don manyan bututun layi maras diamita -	JFE SAFL / UOE samarwa an sanya shi donmanyan bututun welded diamita -samar da aikin; Ana amfani da wannan hanya galibi inda ake buƙatar babban OD.
Yawan WT Range	2.5mm zuwa 50mma cikin Teburin girma maras sumul da ake gani na Nippon Karfe; Layin Tenaris -Jihar ma'anar bututuWT har zuwa 60 mm.	Ya dogara da kauri faranti da hanyar niƙa; nauyi -Babban wadatar OD na bango ɗaya ne daga cikin ingantattun ƙarfi na farantin LSAW/UOE{1}} tushen samarwa.
Karamin - Samuwar Girman Girma	Sanyi{0}} an gama nunin ginshiƙi mara kyau17.1 mm, 21.3 mm, 26.7 mm ODshigarwar.	Ba yawanci aka zaɓa don ƙarami mai girma{0}; Ana amfani da LSAW galibi a cikin manyan diamita.
Babban iyawar diamita{{0}	Akwai, amma manyan diamita - ya fi iyaka ta hanyar niƙa da farashi; Lissafin Tenaris407-711 mm ODa matsayin babban bututun layin diamita maras sumul{{0}.	Hanya mafi ƙarfi don samar da manyan ayyuka na diamita, musamman don bututun layi da nauyi{1}} farantin bango{2}} oda.
Mayar da hankali na dubawa	Kemistry na kayan aiki, kayan inji, kaurin bango, madaidaiciya, maganin zafi, gwajin ruwa idan an buƙata, da zafi{0}zuwa{1}}Tsarin ganowa na MTC.	Binciken Plate ultrasonic, Weld Seam radiographic / ultrasonic dubawa, hydrostatic gwajin, sarrafa girma, da walda{0} records saki masu alaka.
Hydrotest / NDT Logic	Ya dogara da ma'auni mai dacewa da PO; ba a buƙatar kabu{0}} mai da hankali kan walda NDT da ake buƙata saboda babu wani ɗinkin walda mai tsayi.	Weld dinkin NDT da gwajin hydrostatic sassan sassa ne na kwararar tsarin LSAW/SAWL.
Hankali / Amincewa da Hankali	Yawancin lokaci an fi son inda masu siye ke son rage kabu{0}} bita na yarda da ke da alaƙa.	Yana buƙatar fayyace hujjar yarda don iyakar walda NDT, sharuɗɗan karɓa, da bayanan gyara.
Ma'auni Na Musamman	API 5L, ISO 3183, DNV OS F101, da ƙayyadaddun abokin ciniki ana yin ishara da su a fili ta Tenaris don bututun layi mara kyau.	API 5L da ƙayyadaddun bututun aikin gama gari ne don wadatar aikin SAML/UOE.
Amfanin Aikin Na Musamman	Matsi{0}}sabis da ake tuƙawa, ƙarami zuwa matsakaita diamita, aikace-aikace masu kula da ɗinki{1}} bita.	Manya-manyan layukan watsa diamita{0}, bututun ruwa, tarawa, da fakitin aikin suna buƙatar sassan bututu madaidaiciya madaidaiciya da walda{1}} rubutaccen sakin layi.

Yadda Aka Kera Bututu Mara Sumul

Ana samar da bututu mara ƙarfi daga ƙaƙƙarfan billet mai zafi, huda, kuma ana birgima cikin diamita da kaurin bango da ake buƙata. Domin an kafa jikin bututun ba tare da kabu mai tsayi na weld ba, bita yakan tsaya a kaikayan abu, kula da kauri na bango, maganin zafi, da ganowa, maimakon weld dinkin karbuwa. Wannan shine dalili guda daya da yasa galibi ana fifita bututu maras sumul a cikin oda inda masu siye ke son ingantaccen tsarin bincike don sabis na matsa lamba ko kabu{1}} ƙayyadaddun ƙayyadaddun bayanai.

Hot Rolled Seamless Steel Pipe Manufacturing Process

Yadda ake kera bututun LSAW

Ana samar da bututun LSAW daga farantin karfe wanda aka kafa kuma aka yi masa walda tare da kabu mai tsayi guda ɗaya ta hanyar waldan baka. Sannan yawanci ana bincika bututunWeld dinkin dubawa, girman ko fadadawa, hydrotest, da bita mai girma, tunda yarda da LSAW ya dogara ba kawai akan kaddarorin abu ba, har ma akan ingancin walda da kuma sarrafa ƙira{0}. Ana zaɓar wannan hanyar don manyan ayyuka na diamita{2} inda takaddun walda da yawa{3}} binciken tushen sashe ne na kunshin wadata.

LSAW Pipe Manufacturing Process Flowchart

Bututu mara kyau vs LSAW bututu - Tsarin tsari da Kwatancen Ayyuka

Bambanci tsakanin bututu maras kyau da bututun LSAW ba kawai a cikin hanyar masana'anta ba. Hakanan yana rinjayar mayar da hankali kan dubawa, girman girman, dacewa da sabis, da buƙatun aiwatar da aikin.

Maɓalli Maɓalli	Bututu mara kyau	LSAW Pipe
Weld Seam Presence	Ba a tsaye walda kabu. Yana kawar da bincike mai alaƙa{1} kuma yana rage nau'i ɗaya na damuwa.	Daya a tsaye weld dinki. Yana buƙatar bayyana a sarariIyalin NDT, sharuɗɗan karɓa, da sarrafa walda.
Diamita & Tattalin Arzikin Kaurin bango	Ya zama ƙara wahala da tsada kamarOD da kaurin bango yana ƙaruwa, musamman a cikin manyan girma.	More m gamanyan diamita{0}, dangane da samar da faranti, musamman a cikin aikin{0}} tushen siyayya.
Matsi & Mahimman Sabis	An fi son inda masu siye suke soguje wa tattaunawa mai alaƙa{{0}, musamman a cikin babban -matsi ko mahimmanci{1}} yanayin sabis.	Za'a iya amfani da sabis na buƙata lokacinma'auni, binciken weld, hydrotest, da yardasun daidaita daidai.
Mayar da hankali na dubawa	Mai da hankali kandaidaiton kayan abu, juriyar bango, maganin zafi, da kuma ganowa.	Ƙarin mayar da hankali kanweld dinkin NDT, bayanan hydrotest, sarrafa girma, da takaddun gyara.
Dacewar wadatar aikin	Mafi dacewa damatsa lamba - zaɓen da aka kora, yawanci a cikin ƙananan jeri zuwa matsakaicin diamita.	Ana amfani da shi sosai a cikin mahallin aikin da ake buƙatar: • manyan OD• tsayin sassan madaidaiciya • cikakkun takaddun dubawa • fakitin isar da haɗin gwiwa
La'akarin Sayi	Sauƙaƙe dabarar yarda sabodababu weld dinki, amma har yanzu yana buƙatar cikakken bincike da takardu.	Yana buƙatar ƙarin ingantaccen tsarin dubawa, amma yana ba da fa'idodi a cikisamuwan girman, ingancin farashi, da daidaita aikin.

Lokacin da bututu maras kyau yawanci shine mafi kyawun zaɓi

An fi son bututu marar sumul a yanayi kamar:

Layukan sarrafa matsi mai ƙarfi{0} a cikin matatun mai, tsire-tsire gas, da rukunin sinadarai, Inda masu siye ke son gujewa kalaman karɓuwa masu alaƙa- kuma su kiyaye tushen yarda a mai da hankali kan kaddarorin kayan tushe, kaurin bango, maganin zafi, da sakamakon gwajin ruwa.
Bututun tukunyar jirgi, manyan layukan zafi, da sauran sabis ɗin zafi mai tsayi{{0}, inda ƙayyadaddun ƙayyadaddun bayanai na iya sanya ƙarin hankali kan iyawar zafin jiki, daidaiton ƙarfe, da aikin dogon lokaci{0} ƙarƙashin matsin lamba da zafi.
Kananan zuwa matsakaicin diamita tsarin bututu tare da in mun gwada da nauyi bango bukatun, irin su layukan tururi, manifolds na matsa lamba, da masu amfani da shuka, inda aka fi kafa wadataccen abinci da sauƙi don daidaitawa tare da ma'auni na gama gari.

Lokacin da bututun LSAW yawanci shine mafi kyawun zaɓi

Ana zaɓin bututun LSAW don:

Manyan layukan watsa mai, gas, ko diamita{0}, Inda aikin ke buƙatar OD mafi girma, sassan bututu mai tsayi madaidaiciya, da ma'auni mai amfani tsakanin farashi, iko mai girma, da takaddun dubawa.
Ketare kan teku - bututun ƙasar, musamman na dogon{0}} ɓangarorin layin nisa inda diamita, tsarin sufuri, bayanan gwajin ruwa, da yawa{1}} tushen ganowa duk sun zama wani ɓangare na amincewar fakitin.
Watsa ruwa da layin gangar jikin birni, Inda babban diamita da yawan aikin aiki fiye da guje wa suturar weld, kuma inda masu siye ke mayar da hankali kan hydrotest, shafi, juriya mai girma, da daidaiton isarwa.
Matsakaicin hanya, mashigar kogi, da kuma na'urori na casing, inda manyan OD da buƙatun bangon tsari suka sa farantin bututun walda mai tushe - zaɓi mafi dacewa.
Tukin bututu da aikin tushe na ruwa ko na ƙasa, inda diamita, mike, walda mutunci, da kuma shafi yanayin na iya zama da muhimmanci fiye da babu - ginin kabu.

Magana kyauta

FAQ

01.Shin bututu marar sumul ko da yaushe ya fi ƙarfin bututun LSAW?

Ba lallai ba ne. Ƙarfi ya dogara da darajar kayan abu, kaurin bango, da ma'auni. Bututu mara nauyi yana guje wa walda mai tsayi, amma bututun LSAW na iya biyan buƙatun buƙatu lokacin da ake sarrafa walda da dubawa da kyau.

02.What ne babban bambanci tsakanin sumul bututu da LSAW bututu?

Babban bambanci shine hanyar masana'anta. Ana yin bututu mara ƙarfi daga ƙaƙƙarfan billet ɗin ba tare da kabu ba, yayin da bututun LSAW kuma an yi shi daga faranti kuma ya haɗa da walƙiya mai tsayi.

03.Yaushe ya kamata a yi amfani da bututun LSAW maimakon bututu maras sumul?

An fi son bututun LSAW don manyan aikace-aikacen diamita, kamar bututun mai, watsa ruwa, da tarawa, inda wadatar farashi da girman su ne mahimman abubuwan.

04.Me ya kamata a haɗa a cikin sayan sayen waɗannan bututu?

Cikakken PO ya kamata ya ayyana ma'auni, daraja, OD, kauri na bango, tsayi, iyakar dubawa, buƙatun gwaji, sutura, da takaddun da ake buƙata kamar MTC da rahotannin dubawa.